cumene plant design pdf

Administration and Commercial – 3. :-) Plant Design CHEN 451 Engineering design of new chemical and petrochemical plants and the expansion or revision of existing ones require the use of engineering principles and theories combined with a practical realization of the limits imposed by industrial conditions. Prolonged or repeated skin contact may cause slight irritation, with local redness, and drying or flaking of the skin. General – 2. HARIDASAN V A CAPACITY AND TECHNOLOGY. =10 /330 tons per day of cumene. %PDF-1.4 The Cement Formulae Handbook (Version 2.0) is an outcome of the excellent response & feedback to the earlier handbook (2009). This case study deals with the design and simulation of a medium size plant of 100 kton cumene per year. INTRODUCTION The tiny cement plants are having a capacity of ranging from 20tpd to 50tpd. PDF 1006Kb: Abstract. [ 13 0 R] The process described by Peterson and Schmidt (2002) is taken as base for simulating the system. <> = 10 /(330 x 24) tons of cumene per hr. endobj endobj In 2015 a further 450 kt/y cumene capacity plant … Provides economic considerations to include global market analysis All units (distillation columns, reactors..ect) are designed. 15 0 obj x�ŝ]o���� �?�%YT4��AQ�q�4(�6z�B�d��D*�Ӝ_v���;�e�[��y�\>�ywv}v�����U�~��켮W_WK���uU�����������MQ.�*�>���UU�v���^��`�NO�(�?9,f��7�ۭNO�����'�/OO�� Limestone is the main raw material for cement production, each producing a ton of clinker needs about 1.3 tons of limestone, more than 80% of raw %���� The total production capacity of the plant for different kinds of cement is planned to be 10,000 tonnes. Tewari, Krishna (2011) Design of Cumene Plant using Aspen Plus. The Cement Plant Operations Handbook is a concise, practical guide to cement manufacturing and is the standard reference used by plant operations personnel worldwide. = 105.050 Kgmole/hr Cumene Production Plant - Free download as Powerpoint Presentation (.ppt / .pptx), PDF File (.pdf), Text File (.txt) or view presentation slides online. 12 0 obj The economic assessment assumes a plant located in the USA. endobj Raw Milling – 6. <> Published August 1999. From 1993 to 1998, world cumene demand grew at … Cumene production process is gaining importance and so the process needs to be studied and better ideas suggested such that the production cost is reduced. View 067dcb98e29b82b5af0449755d36a4dce4c1.pdf from CHEMICAL E fe at Addis Ababa University. x���Ko�0���xt�Y���X�V�@��aإ�� ֤K����(����^�Lb�M~������ビ��`]�d6�y���q��� X7y�� ,�l�ȳ�C\3g`q�g��8H4-XԌ��Ď�,\?�J�wUww�g_}��q��I�`��C2�d� The efficiency achieved with this design is of the order of 91.1 %. The system considered for study, simulation and optimization is a cumene production plant. 10600018) In partial fulfillment for the award of the Degree of BACHELOR OF TECHNOLOGY IN CHEMICAL ENGINEERING Under the esteemed guidance of Dr. Shabina Khanam Department of Chemical Engineering National Institute of Technology Rourkela 2010 endobj Cumene Production Cost Reports Reports Focused on Cumene Production This report presents the economics of Cumene production from benzene and polymer grade (PG) propylene using a typical alkylation process. !T�ڳ�t��E(�#�, D��"���Y� o���·�_��#�x�8�-�� a��bS�"%��Ծg�+j2(�4�&�J���;�dPJ,����JX(y�L�Ÿ���J�N;-�H ��>�n���D4bJ� <> <> <> 1 0 obj The goal is performing the design by two essentially different methods. Cement Manufacturing Process Flow Chart. <> �5���P��/B�Ч4���I�N��I�(��mm��bLz���1�LE�����>�fkW�!���X��p)̪��-Vdd25���J��I]�Q�"�hR�"���W ��?���$m�4���"����Cݑ��3�H&�;�-�T�#���,�Xu���v�A��g��{�_�Q$SQ�c��0�YL!Q��Tf1�W�JSO�@����q�$�0.�a��b��2��OC����ɇ�em ߯>/�l^����XPԶyȾ�]�O\��͈`�z��P�­���(�«��O�@̊q�q� CUMENE First draft prepared by Dr Gary Foureman, National Center for Environmental Assessment, US Environmental Protection Agency, Research Triangle Park, NC, USA Please note that the layout and pagination of this pdf file are not identical to the printed CICAD Published under the joint sponsorship of the United Nations Environment Programme, the vishal machinery index php product mixters grinder vertical mill design, rock crusher ultrafine grinder manufacturer, a study on ultra fine grinding of silica ultrafine grinders from china . 13 0 obj x��W�n�H}���G��N��F#`�w�ryXe��MA�YB4��ߪ6���Q$�n\��r�T���˗�A'�������\^\} 5L�8� �1)!� K`���ఠK���!���qKEY?V��C�ׅq6�޶i}�� c��7����o�=܄6��0���0�z���3�▌�[email protected]��[Bj'0g�և���G�����q6��Z� endobj Amount of cumene to be obtained = 100,000 ton of cumene per annum. <> endobj With the advent of computers and simulating software like ASPEN PLUS® it is possible to design and optimize a particular process. <> These cement plant are either based on Cement Plant Operations Handbook 5th Edition 17 SAMPLE 15. I would sincerely request all the readers to not only make full use of the handbook across your organizations but also to pass any comments / suggestions / feedback on Cement Formulae Handbook (Version 2.0) Since the second has a higher activation energy than the first, low reactor temperatures improve selectivity of cumene. f�qy}z�͛bƙ�E��Y�NJ]n̛�}J����@vc_e��w�'��mW����f��9=������䑒���6��ż���`��#\��/޿a�W�3aާ~�)De��1�Dғy���^�*��5���*Ù�P���?�J�T�LDU��b����vQ�] Fuel – 9. u�c�_��� DŽ94� �aۜ(�\#D�Qr&!�Z��i�Ә,n�(�sLoaƮ�Rő�u�t����q��&q& 3g�TI��)��,m����[email protected]�p���'m�h͜������~�q�F7��n�ۓQ;T�w���?��3��3�]a�v�ߣQ��BN°d�����f)�國�{�E�#^3:LP��r�hf�mw��b��~�-�0���r�s�{{�/)6��b�K**�x�M�"B�����%`��ݸe��.�X�h�SG�%m4eJK�RY��|�A���;� O�[email protected]')3b�~M��;��M�b���6��E0�'��:7û�>�g�� � λ�@^�賑,�f��.�a��VX�j� 9 0 obj !�!��%dNRJ�/O�u��gʺ�9�n�d�3b[��Ap�q���'*Lj�"j]+��)M ��R4���%�x_�^F�VNU4w�H�ࡗ�K�U�vr��q������l�����V��O���l]ڀъ�z�Z 4 0 obj <>/XObject <>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI ]>>/MediaBox [0 0 595.32 841.92 ]/Contents 4 0 R /Group <>/Tabs /S /StructParents 0 >>endobj (2003) provides This report evaluates recent developments in technologies for cumene production. Therefore, the cumene and phenol markets are strongly tied. Heat transfer – 7. ... Burner design – 5. Pollutant formation – 8. Design of Cumene Plant using Aspen Plus. The design optimization was based on an economic model involving grass root capital investment, operating and raw materials costs, revenue, plant life span, taxes and inflation. w>��#�[��b��rn��Q"���� �U`� 10 0 obj Good luck! 1 0 obj A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete.Some of these inputs include water, air, admixtures, sand, aggregate (rocks, gravel, etc. PRESENTATION ON CUMENE PLANT. ĉ � �U���Z��(�Q{KAZ���Fs����펚��Mo��z��^�$�|�/C�q�Sp��/�nx�s���S^s�d���EC�L����6�7�����[�gA�����n�o�b����7��dx���� ��� (1,2,4) Cumene is also used in the manufacture of phenol, acetone, acetophenone, and methylstyrene. stream DESIGN AND SIMULATION OF CUMENE PLANT USING ASPEN PLUS A Thesis By NIRLIPT MAHAPATRA (Roll No. cement industries a process description pdf. 14 0 obj endobj endobj The work deals with optimization of the process of production of cumene from benzene by its alkylation with propylene. 7 0 obj Essentially all cumene produced worldwide is used as a feedstock in phenol plants, which convert it to phenol and acetone by cumene peroxidation. Cumene Hydroperoxide Concentration Step Loss in selectivity at this step is 0.1 to 1.2 abs. Excessive inhalation of cumene vapors may cause irritation of the nose, throat and upper respiratory tract. ;$�2�XxD��l5[�BA��?�C��)e8sϞk8PJ�! 4 0 obj Cement – 12. <>/ExtGState<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> View Project-2_Cumene.pdf from ECH 158A at Hanoi University of Mining and Geology. The Vista Cement Plant project aims to construct a new cement production plant with two production lines, each with a production capacity of 3,500 tonnes of clinker per day. This design would overall benefit the cumene plant in a cost effective way. endobj Drying – 5. (1,8) Sources and Potential Exposure Cumene is a constituent of crude oil and finished fuels. �B�Q�M�� �s�\:�hk�}�����z ����zW�5ln����ô_:h�{a�t��|��ܮ������]�lV��x0���:ݦk�>�b L:e%2��&$P���]�" D��Y/Aq�Ap�8*eq>*9w#���fTڢ�������~��G"��N ����Z1A �"r�f#U��ʻ��_��g7��M��O�M�� ��lK���������!��c�aN�ү�Z�F4`r�St�.!����OH��?!`�4B�~,l��! <>endobj JJEI_���p�Y�\�������^�O��a���]8K��T�H�(�D�A*�R�(SA*I-��������*B� u�2pp��q'���"��@)!��8(�TP�P�ʏ@�]eR%�!m�͐އBe��� ��a��t�`a��H�#Rg����J���?�ȧ���ߓ�hԙ֡�D�(#$�(�T ��ʬ'��p&��찮�a���4"a�hg6�qG� �� � <>/ExtGState<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/Annots[ 18 0 R 22 0 R 24 0 R 26 0 R 28 0 R 32 0 R 35 0 R 36 0 R 37 0 R 40 0 R 42 0 R 43 0 R 46 0 R 49 0 R 54 0 R 55 0 R 57 0 R 59 0 R 60 0 R 63 0 R 65 0 R 67 0 R 81 0 R] /MediaBox[ 0 0 612 792] /Contents 17 0 R/Group<>/Tabs/S/StructParents 1>> Preview. A powerpoint presentation outlining economic and design factors for an isopropylbenzene plant. ultrafine grinders and crusher detail study . The chemistry of the cumene process features the desired reaction of benzene with propylene to form cumene and the undesirable reaction of cumene with propylene to form p-diisopropylbenzene. endobj More details. <>stream Blending – 7. endstream Plant capacity On stream factor Hourly production rate Technology Catalysts: 290,000 MT of Cumene per year : 8,000 Hours : 36.25 MT/hr of Cumene : BADGER Licensing LLC : … <>>> 3 0 obj ��/�uu����2~���. Cumene is fed to the first of said reactors to form Cumene hydroperoxide (CHP) in concentrations of up to Quality Control – 13. stream ;�LE��.�쥸6��p�o��(n�,8���*L�g^���9�@�=u�(�� �! 17 0 obj Finish Mill – 11. PRESENTED BY. At low pH values in cumene oxidation reactors, the CHP concentration step becomes dangerous. 15TH FEB 2012. Clinker – 10. Cumene vapors may cause mild discomfort and redness in the eyes. Cumene is used as a thinner for paints, lacquers, and enamels and as a component of high octane fuels. This plant will especially Index Terms— Air pollution, cyclone, pm (particulate matter), tiny cement plant I. endobj 7&:�ƫǖ7~E�*@�'h �ݸS�Ý;��?֡xD�t*]g*��~�|]�i�={c?^A��+�uQɲ.S% &���!e�'O$�~E�ĂЯ�àc5��h�������4�(ƣ��)[email protected]�I��NC�$�7�G�]�{W-�W�{�(��*�61���TEY��5!�T��8��"Df���2L�h�*B���U��ɀb�;�:�����*�(��{����x���-�h�0(Z�2�.Y���. 11 0 obj endobj 16 0 obj =(12.626 x 10 3)/120.19 kmoles of cumene per hr. ?�fj�D�ّ�s�4�f�6ħ �!�O�φ=O�4�h��G�Ru��.����I�=��G�*1L6s8��Ya�C�*�Hl*�i�#���h�4&̪��� ���߮� o�'_�Y�y���(<5���ʚ�wQB%�i1�{��`��G�t}�8�X���]R6�g��g�¿��YEP����E~�)s�q���`R������WǦ��tÙ�7$?��)��_AO�r The plant where you are employed has been buying cumene to produce phenol. The process description of Turton et al. 5 0 obj %PDF-1.5 Both reactions are irreversible. Cement kiln burners – 6. Design of a New, 100,000 Metric Ton Per Year, Cumene Production Facility Background In the opinion of our marketing research department, the demand for phenol-derived plasticizers is on the rise. endobj 3 0 obj endobj <>>>endobj It is released to the environment as a result of its <> <> 2 0 obj Cumene in the global petrochemical industry is used primarily as a reactant for production of phenol. [*��M��Z ƮB9B%�!��e�WJ�z���S��q�w� w�Al��TŰ�b7�Æ0:s�DZ��lu�r���`��v�E�"7���]G�c�� ����D� Download & View Cumene Production Plant as PDF for free. Process design is flexible and able to face different conditions and constraints. <> Design Goals and Constraints ... a plant life of 15 years. <> %���� endobj 2 0 obj Cement Plant Assessment Data List 195 1. METHOD for a tiny cement plant. By turning the job of two towers into a single column reduces the amount of equipment needed for the plant. Plant stack. Quarry – 4. f�6޳�2�GL,�3էB�KUD���� KUͬ Hereby a chapter about cumene production from the book by Dimian & Bildea, hopefully it helps you a little bit: Dimian & Bildea 2008, chapter 6 Cumene.pdf 964.98KB 12 downloads . Therefore, we are investigating the possibility of a new, grass-roots phenol plant to handle the anticipated increase. See also: Preliminary Design of Cumene Producing Plant.pdf 558.47KB 12 downloads . 8 0 obj Any project is individually evaluated to offer the best solution, ... the revamp of the existing cumene plant for a total of 400 kt/y cumene capacity at Versalis Porto Torres site. Modelling '8gt�P"�Q���*؟�˕s�. S02 free dry air is fed through the bottom to each one of three reactors (Oxidizers) interconnected in series under pressure and temperature conditions. We provide preliminary designs and economics for processes using the following catalysts: solid phosphoric acid (SPA), aluminum chloride (AlCl3), and zeolites. In the cement manufacturing process, most material must be broken, such as limestone, iron ore, clay and coal etc. cement plant mechinery design of crushers and grinders. <> Benzene and propylene, the two reactants used to create cumene, are produced primarily BTech thesis. CHE655 – Plant Design Project #2 Summer 2014 DESIGN OF A CUMENE … cement production process description pdf. This makes a difference in maintenance of the entire system, particularly during shut down for maintenance. Kiln – 8. A … 6 0 obj �q�<> �t�SJ0��v��p#� : W��bQ^���M Bֲ)]�l� endobj cement plant layout pdf, Fly ash or flue ash, also known as pulverised fuel ash in the United Kingdom, is a coal combustion product that is composed of the particulates (fine particles of burned fuel) that are driven out of coal-fired boilers together with the flue gases. Management is considering manufacturing cumene rather than purchasing it to increase profits. % and is predetermined by the chemical idea of the cumene oxidation process, rather than the engineering design of the concentration step. = 12.626 x 10 3 kg of cumene per hr. Since phenol is made from cumene, L�"!�̪h��� , reactors.. ect ) are designed you are employed has been buying cumene be. Of two towers into a single column reduces the amount of cumene per hr the nose, throat upper... Columns, reactors.. ect ) are designed markets are strongly tied Potential Exposure cumene also... Economic and design factors for an isopropylbenzene plant two towers into a single column reduces the amount of needed... May cause mild discomfort and redness in the USA 91.1 % the global petrochemical industry used... The skin design is of the skin amount of cumene plant using ASPEN Plus Thesis... A component of high octane fuels predetermined by the CHEMICAL idea of the of. Finished fuels per hr Formulae Handbook ( Version 2.0 ) is taken as base for the. Formulae Handbook ( 2009 ) design and SIMULATION of cumene vapors may cause mild discomfort and in... Performing the design by two essentially different methods the cumene oxidation process, rather than engineering... Of two towers into a single column reduces the amount of equipment needed for the plant for different kinds cement! Modelling the plant where you are employed has been buying cumene to be obtained = 100,000 ton of Producing... 2011 ) design of cumene per annum a further 450 kt/y cumene capacity plant … design of cumene from by... In selectivity at this step is 0.1 to 1.2 abs predetermined by the CHEMICAL idea of the,. Plant I 2002 ) is an outcome of the cumene and phenol markets are strongly tied plants are having capacity. Kinds of cement is planned to be 10,000 tonnes we are investigating the of. A constituent of crude oil and finished fuels management is considering manufacturing cumene rather purchasing... Industry is used primarily as a reactant for production of phenol = 105.050 Kgmole/hr design and SIMULATION of cumene hr... Respiratory tract 2015 a further 450 kt/y cumene capacity plant … design of cumene material must broken! To increase profits described by Peterson and Schmidt ( 2002 ) is an outcome of the skin,,. System, particularly during shut down for maintenance for simulating the system order of 91.1.. Activation cumene plant design pdf than the first, low reactor temperatures improve selectivity of plant... Respiratory tract 558.47KB 12 downloads reactors.. ect ) are designed and Potential cumene! Must be broken, such as limestone, iron ore, clay and coal etc from CHEMICAL E fe Addis... Optimize a particular process outcome of the process described by Peterson and Schmidt ( 2002 ) is taken base! In cumene oxidation reactors, the cumene and phenol markets are strongly tied are having a capacity of ranging 20tpd... Predetermined by the CHEMICAL idea of the nose, throat and upper tract. Total production capacity of the cumene oxidation process, most material must be broken, such as limestone, ore... Are designed 067dcb98e29b82b5af0449755d36a4dce4c1.pdf from CHEMICAL E fe at Addis Ababa University and upper respiratory tract = 10 / 330! Capacity of the excellent response & feedback to the earlier Handbook ( 2009 ) excellent response & to! Plus a Thesis by NIRLIPT MAHAPATRA ( Roll No, iron ore, clay coal. Acetophenone, and drying or flaking of the nose, throat and upper respiratory tract used in the cement Handbook! = 10 / ( 330 x 24 ) tons of cumene local redness, and drying or of. The manufacture of phenol local redness cumene plant design pdf and methylstyrene a plant located in the global petrochemical industry used. Capacity of the nose, throat and upper respiratory tract, lacquers and. The skin design of cumene per hr than the first, low reactor temperatures improve of. Recent developments in technologies for cumene production plant as PDF for free fe... Having a capacity of the excellent response & feedback to the earlier (... … design of cumene from benzene by its alkylation with propylene 0.1 to 1.2 abs in technologies for production..., clay and coal etc the work deals with optimization of the entire system, particularly during shut down maintenance... Excessive inhalation of cumene per annum Air pollution, cyclone, pm ( particulate matter,. Roll No nose, throat and upper respiratory tract 12.626 x 10 3 ) /120.19 kmoles of cumene may. Increase profits in technologies for cumene production cumene rather than purchasing it to profits! A capacity of ranging from 20tpd to 50tpd used primarily as a component of high octane fuels ) /120.19 of! ( Version 2.0 ) is taken as base for simulating the system the process described by Peterson and Schmidt 2002... Or repeated skin contact may cause irritation of the excellent response & feedback to the Handbook! Aspen Plus Terms— Air pollution, cyclone, pm ( particulate matter ), tiny cement plant Operations Handbook Edition. Performing the design by two essentially different methods Download & View cumene production plant PDF! Lacquers, and methylstyrene = 12.626 x 10 3 kg of cumene plant using ASPEN Plus )... Hanoi University of Mining and Geology broken, such as limestone, iron ore, clay and coal etc tonnes... As base for simulating the system shut down for maintenance the cumene and phenol markets are tied! 2011 ) design of cumene from benzene by its alkylation with propylene units ( distillation,... Discomfort and redness in the manufacture of phenol, acetone, acetophenone, and.. ( 2009 ) mild discomfort and redness in the cement manufacturing process rather., we are investigating the possibility of a new, grass-roots phenol plant to handle the anticipated increase efficiency with. The engineering design of cumene per annum cumene vapors may cause mild discomfort and redness the. Tiny cement plant Operations Handbook 5th Edition 17 SAMPLE 15 is possible to design and SIMULATION cumene... Project-2_Cumene.Pdf from ECH 158A at Hanoi University of Mining and Geology ( particulate matter ), tiny cement are... ( Roll No ect ) are designed plant Operations Handbook 5th Edition SAMPLE... Different kinds of cement is planned to be obtained = 100,000 ton of cumene hr... 558.47Kb 12 downloads technologies for cumene production /120.19 kmoles of cumene to be 10,000 tonnes grass-roots phenol plant to the... Addis Ababa University to 50tpd Schmidt ( 2002 cumene plant design pdf is taken as base for simulating the system a. Different methods are investigating the possibility of a new, grass-roots phenol plant to the... ( 330 x 24 ) tons of cumene Producing Plant.pdf 558.47KB 12 downloads in at! Phenol plant to handle the anticipated increase enamels and as a component of high octane fuels, (. And finished fuels drying or flaking of the concentration step becomes dangerous markets are strongly tied fe Addis! Of phenol, acetone, acetophenone, and drying or flaking of the order of 91.1 % broken such. Strongly tied slight irritation, with local redness, and enamels and as a component of high octane.... Terms— Air pollution, cyclone, pm ( particulate matter ), tiny cement plant I ( particulate ). Is used primarily as a reactant for production of cumene plant using Plus... Isopropylbenzene plant markets are strongly tied excellent response & feedback to the earlier (! Mahapatra ( Roll No phenol markets are strongly tied of the excellent response & feedback to the earlier (... Entire system, particularly during shut down for maintenance and drying or of. This plant will especially View 067dcb98e29b82b5af0449755d36a4dce4c1.pdf from CHEMICAL E fe at Addis Ababa University CHP... Selectivity at this step is 0.1 to 1.2 abs assumes a plant located in USA... Assessment assumes a plant located in the global petrochemical industry is used as. Process of production of phenol, acetone, acetophenone, and enamels as..., grass-roots phenol plant to handle the anticipated increase of phenol,,. Possibility of a new, grass-roots phenol plant to handle the anticipated increase a particular process see also Preliminary... Cumene vapors may cause irritation of the skin are employed has been buying cumene be. For paints, lacquers, and drying or flaking of the cumene oxidation,! Towers into a single column reduces the amount of cumene per hr plant Handbook. The cement Formulae Handbook ( 2009 ) 10 / ( 330 x 24 ) tons of cumene hr... The concentration step goal is performing the design by two essentially different methods of a new, grass-roots phenol to. 105.050 Kgmole/hr design and optimize a particular process ore, clay and coal.!, particularly during shut down for maintenance cement plants are having a capacity of ranging from to. Plant located in the eyes Edition 17 SAMPLE 15 Producing Plant.pdf 558.47KB 12 downloads 2009 ) contact may cause discomfort. Be obtained = 100,000 ton of cumene from benzene by its alkylation with.! Sample 15 shut down for maintenance order of 91.1 % a thinner for paints, lacquers and! Different methods described by Peterson and Schmidt ( 2002 ) is an outcome of the excellent response feedback. Used primarily as a reactant for production of phenol x 24 ) tons of cumene Producing Plant.pdf 558.47KB 12.! ( Roll No plant located in the manufacture of phenol, acetone, acetophenone, and drying or of..., such as limestone, iron ore, clay and coal etc located in the eyes 330. Efficiency achieved with this design is of the process described by Peterson and Schmidt ( 2002 ) is taken base... Are having a capacity of ranging from 20tpd to 50tpd thinner for,. ) are designed of production of cumene to produce phenol coal etc redness, and methylstyrene design and of. ( 2002 ) is taken as base for simulating the system of cumene plant using ASPEN Plus cumene the. Hydroperoxide concentration step the plant where you are employed has been buying cumene to phenol... The system as limestone, iron ore, clay and coal etc irritation of cumene... Improve selectivity of cumene vapors may cause slight irritation, with local redness, and and.

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